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Airborne Ultrasound technology is a seal integrity test method for analyzing seal quality, offering non-destructive inspection of seals for potential defects. It adheres to ASTM Test Method F3004 and is recognized by the FDA as a standard for seal quality testing. Primarily utilized for pouches and flexible packages, this technology provides comprehensive analyses of seal quality across various materials such as Tyvek, paper, foil, film, aluminum, plastic, and poly.

In this technology, ultrasound waves pass through the package seal, generating reflections of sound waves. The presence of a leak or defect reduces or eliminates the signal strength. These fluctuations are meticulously monitored to pinpoint any leaks. The inability to detect non-leak defects is a common challenge many leak test methodologies face. However, Airborne Ultrasound technology empowers users to detect diverse types of seal defects, whether visible or invisible, leaking or non-leaking, process-related or random.

By employing Airborne Ultrasound technology, industries can ensure thorough seal quality assessments, enhancing product safety and reliability.

Industrial Applications:

Pharmaceutical: Airborne ultrasound technology represents a crucial advancement in the pharmaceutical industry, offering versatile and effective solutions for quality assurance and safety throughout the manufacturing and packaging processes. By enabling precise seal quality inspection, and quality control during manufacturing, Airborne Ultrasound technology helps pharmaceutical companies maintain compliance with regulatory standards and ensure the integrity of their products. The non-destructive nature, sensitivity, and versatility of Airborne ultrasound technology makes it an indispensable tool for pharmaceutical and medical device manufacturers striving to deliver safe and effective medications to patients worldwide. As the industry continues to evolve, the application of Airborne ultrasound technology will remain instrumental in upholding the highest standards of product quality and patient safety.

Medical Device: In the Class III medical device industry, where products carry the highest risk and require the most stringent regulatory oversight, Airborne ultrasound technology emerges as an indispensable asset. This technology, leveraging high-frequency sound waves, plays a pivotal role in ensuring the uncompromised integrity, reliability, and safety of these critical devices. From implantable devices to life-sustaining equipment, the applications of Airborne ultrasound are extensive and indispensable.

In this industry, where precision and accuracy are paramount, Airborne Ultrasound technology offers unparalleled non-destructive testing capabilities. By detecting even the minutest defects, leaks, or structural inconsistencies, it empowers manufacturers to uphold the highest standards of quality control and regulatory compliance. The versatility of Airborne Ultrasound technology is particularly advantageous in the Class III medical device sector. Whether inspecting complex device components, verifying the integrity of seals in sterile packaging, or monitoring critical manufacturing processes, its applications are wide-ranging and vital.

Airborne Ultrasound Technology Benefits

• Deterministic inspection method producing quantitative results
• Non-destructive, non-subjective, no sample preparation
• Can be integrated for 100% online defect detection of the final pouch seal
• Repeatable and reliable results
• Eliminates subjective manual vision inspection methods
• Characterizes overall quality and uniformity of the seal
• Economical cost-effective solution.

In conclusion, Airborne Ultrasound technology represents a significant advancement in seal quality inspection, promising improved reliability, efficiency, and confidence in product integrity. Its adoption heralds a new era of quality assurance, ensuring the highest standards of safety and satisfaction for consumers worldwide.